I. Requirements for the Operation of the Chicken Manure Cleaning System:
Dedicated Monitoring: A dedicated person must supervise during manure cleaning to ensure any emergencies can be handled promptly, preventing issues from worsening.
Check Manure Belt Operation: When starting the manure cleaning system, ensure the belt is running properly to avoid insufficient or missed cleaning due to motor tripping.
Monitor Manure Belt: During operation, observe whether the belt is too long or misaligned, and make adjustments in a timely manner.
II. Daily Maintenance:
Triangular Scraper: Located at the front end of the cage frame, it is installed between the upper and lower layers of the manure belt to effectively block feathers and foreign objects. It is recommended to clean this area once a week. Failing to clean it regularly increases the friction on the manure belt, potentially causing damage and breeding parasites.
Outer Scraper: The primary part responsible for removing manure from the belt. Before daily manure cleaning, ensure the outer scraper is in a closed state. After cleaning, pull down the outer scraper to clean it, being careful not to scratch the belt.
Secondary Scraper: Cleans residual manure that was not fully removed by the outer scraper. It is recommended to clean it once a week. Excess manure on the scraper may prevent it from adhering properly to the belt, affecting cleaning efficiency. This also helps prevent manure from returning to the top of the chicken cage, reducing the risk of coccidiosis.
III. Adjustment Methods and Precautions:
Adjusting Overlong Manure Belt: During operation, ensure the sag at the tail end does not exceed 20 cm. If it exceeds 20 cm, tighten the belt. The belt should not be overtightened during operation to avoid shortening its lifespan by keeping it in a constant state of tension after cleaning. Use an open-ended wrench to tighten the belt at position 1 or a pipe wrench at position 2. Ensure that the support claws on both sides are properly engaged with the gear, and avoid leaving it unlatched.
Adjusting Tail-End Belt Deviation: When adjusting, pay attention to the running condition of the belt. If the deviation is not serious, make minor adjustments.
Adjusting Front-End Belt Deviation: The front-end belt is adjusted on both sides. Method 1: Tighten the side where the belt deviates. Method 2: Loosen the opposite side of the deviation.
IV. Maintenance Tools:
One 19# wrench
One 17# wrench (for adjusting belt deviation)
Pipe wrench or large wrench (for tightening the front-end belt)
Check the transmission mechanisms monthly and add lubrication to the gear reducers, gears, and chain bearings to reduce mechanical wear. Regularly inspect the manure belt joints for any signs of detachment or welding issues, and repair them as needed.
V. Usage Requirements:
Cleaning Frequency: Manure can be cleaned every two days before the chicks reach 20 days of age. After that, cleaning must be done daily.
Manure Curtain Management: The manure curtain should remain open at all times, except during manure cleaning, to ensure proper ventilation.
Water Removal: After cleaning the chicken house, run the belt to remove any water accumulated on the surface.
Low-Temperature Operation: When the temperature is below 15℃, reduce the belt tension. Keep the belt loose when the chicken house is empty, and adjust the tension when chickens are present.
Layer Limit: To prevent manure from overloading the system and causing blockages, a maximum of 15 layers of manure belts can be operated simultaneously.
VI. Conclusion:
Cleaning manure daily significantly improves air quality in the chicken house and reduces the risk of disease. Proper usage and maintenance extend the equipment’s lifespan. It is recommended to keep a spare vertical manure cleaning motor and a horizontal cleaning motor on hand to ensure smooth operation. During maintenance, prioritize personal safety and protection. If any issues arise during use, contact local technical support promptly.